Aftermarket Radiator Install

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Aftermarket Radiator Install

Post by leidgam »

Hey guys
Just wanted to give you a heads up, I installed an aftermarket FJ40 radiator in my 1982 G61. (Yes, I bought another one. No, I can't keep this one either. It will be for sale in the near future after I get everything done to it.) :shock:

Since Patrol parts are hard to come by, I had to improvise. I actually think it looks quite good, if I say so myself. :clap:
I made a full youtube video on it, if you would like to see I would like to get your opinion on it.

https://www.youtube.com/watch?v=e8AsJ8oam20

If i stated any wrong information please let me know, so I can correct it.
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Re: Aftermarket Radiator Install

Post by RiverPatrol »

Very clever! How many rows is the core of the FJ radiator? And how much clearance between the fan and the radiator is there? That looks like a clutch fan, so it probably sticks out further than the stock Patrol fan. Obviously there is no way to install a shroud.
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Re: Aftermarket Radiator Install

Post by Esteban »

Excellent tutorial. Thanks for taking the time to document it.

A couple of years ago a radiator shop replaced the core on mine, since all the attempts at soldering a minor leak failed due to the condition of the core, much in the same way as you describe. The new core and fix costed $600. Maybe yours compares favorably with that.

Might need to keep an eye in the long run for galvanic corrosion.

Please post some part numbers used.
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Re: Aftermarket Radiator Install

Post by leidgam »

RiverPatrol wrote:Very clever! How many rows is the core of the FJ radiator? And how much clearance between the fan and the radiator is there? That looks like a clutch fan, so it probably sticks out further than the stock Patrol fan. Obviously there is no way to install a shroud.
Thank you! The FJ40 radiator is 3 rows, but they make a 4 row one as well. There is about 3/4" between the fan and radiator. It is a clutch fan, and it actually does have a shroud, you can see it at the end of the Youtube video.

It fits like a glove, looks like it was meant to be there.
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Re: Aftermarket Radiator Install

Post by leidgam »

Esteban wrote:Excellent tutorial. Thanks for taking the time to document it.

A couple of years ago a radiator shop replaced the core on mine, since all the attempts at soldering a minor leak failed due to the condition of the core, much in the same way as you describe. The new core and fix costed $600. Maybe yours compares favorably with that.

Might need to keep an eye in the long run for galvanic corrosion.

Please post some part numbers used.
Thank you Esteban. That means a lot coming from you!

I spent about $150 plus a lot of patience. Also I did find a radiator hose for the top part of the radiator, that reduces the size, at the local parts store. I just told them I was trying to go from one size to the other and they went to the back and found what I needed.

There are a ton of FJ40 radiators on eBay. That's where I got mine. It also cools the Patrol a whole lot better too.
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