1967 Family Patrol Project

Builds, refurbishments, restorations, upgrades
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Re: 1967 Family Patrol Project

Post by faux40 »

Just a quick update

My powder coating oven is your every day household oven size, so I can powder coat all sorts of kitchen oven sized parts... But, no joy on the big stuff! So...

I dropped a few biggies off at the powder coating shop for sand blasting and powder coating
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This pile includes: Gas Tank Tray, Transfer Case Skid Plate, Engine Skid Plate, Front & Rear Sway Bars, Steering Column, and the front bumper (out of view)!

Hopefully ready by Friday!
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Re: 1967 Family Patrol Project

Post by faux40 »

And... at the other end of the powder coating process! I kinda short-cutted these pictures... Sorry! ;-)

Gas Tank Skid Pan
The metal on the inside is pretty pitted... I assume from years of weather and abuse. But, the bottom and back (the stuff that will be visible) is much smoother!
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Steering Column
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Front Bumper (the one a neighbor built from scratch!)
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BTW, those two round steel tubes are the makings of a future handrail for the house... and are not destined to go patrolling with us!

Transfer Case Skid Pan
I've had this pan since way before Aerogirl was derivable in the first place, but it's never been installed -- Same with the oil pan skid plate
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Oil Pan Skid Pan
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And, lastly, the front & rear sway bars
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Putting these fresh parts by the previously powder coated Patrol frame... the frame that has been sitting outside collecting dirt and dust... tells me that it desperately needs a bath! ;-)

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Re: 1967 Family Patrol Project

Post by RiverPatrol »

Looks great!
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Re: 1967 Family Patrol Project

Post by faux40 »

SWAY BARS!

Check it out, the rear sway bar is in! I still need to unbolt the axle connection so I can powder coat the sleeve between the bushings (you can see it in all it's crusty glory sandwiched between the link bushings), but the big story is that it's in! Of course, nothing is easy. I should have seen it before taking the frame in for powder coat, but three of the four bolt holes for the sway bar bushings had broken off bolts in them. And, of course, the easy out broke off in the bolt after drilling... so once I was able to get the easy out out, I drilled it out for the next size bolts. Boy, that was an ordeal!
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The front bushings, on the other hand, were easy! I just ran the tap through it to clear out any powder coat and bolted it up! I think that little tidbit of red looks good too!
(EDIT -- Do you see the problem here? Now I do and it's obvious, but when I took these pics and started posting this, I wasn't sure what was wrong)
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Both sides were easy!
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BUT -- And there is always a but, isn't there! The end link holes don't seem to line up! The links would be at pretty sharp angle between the arm ends and the frame mounts. When I swing it all the way up, you can see that it's offset by about and inch. The offset is worse when it's lower (but doesn't show up as well in the picture). The frame link mount is also angled away from the bar end which makes the offset even worse.
And then... while writing this I wondered... does the bar go above the frame mount? I mean, that seems weird, but, stranger things have happened! You're not aware of this, but I stopped writing for a few minutes and went out back to check one of the other Patrols... Honestly, that is a big deal as they are surrounded by stuff and difficult to get close to! As it turns out, yep, that bar end goes ABOVE the frame mount.
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So, at least it's a simple fix -- Unbolt, give the bar a little twist, then rebolt, and BOOM!

Gimme a minute... ;-)

Yep! That was it... just 10 minutes later, they are attached! Woo hoo!
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Whew! That was a close call! ;-)
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Re: 1967 Family Patrol Project

Post by Esteban »

Excellent comments and pictures! :clap: :clap: :clap:

Something to keep in mind.
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Re: 1967 Family Patrol Project

Post by faux40 »

Now that the suspension is well under way, it's time to mentally move on to the next challenge! Of course, I still have the shocks, droop limiters, and the steering... but that's not gonna stop me from moving forward!

The engine in Aerogirl was actually the one from the old green patrol (all but the frame is long gone). Once the engine was ready, we pulled Aerogirl's engine out and put the rebuilt one in and raced around town! Next, I had Aerogirl's engine rebuilt so I'd be able to put it back into Aerogirl someday... That day is today... ish!

The long block has been sitting just outside my office door just waiting to go! I did make a medium sized mistake though... I left the oil pan, valve cover, timing cover, and lifter cover out in the car port. Today, they have a healthy layer of surface rust.

The lovely Ms Em and I just took a trek to the store to acquire some 12 gallons of vinegar to help resolve this problem! You can see the surface rust on the valve cover here.
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And here's the pan getting started on its long bath!
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Re: 1967 Family Patrol Project

Post by RiverPatrol »

Interesting, I've never heard of vinegar used for rust. I'm interested to see how it turns out.
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Re: 1967 Family Patrol Project

Post by faux40 »

VINEGAR ROCKS! ;-)

I really am pretty dang impressed at just how well it works! I just pulled the pan out for a peek -- This is the pan pretty much as it came out. I did do a gentle wipe with a shop towel where it's extra clean, but I promise... no effort at all, then I realized that I should document it.
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This is the pan after about 24-hours of vinegar and a five minutes wipe-down with that shop towel
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You can really see that the sump has been banged pretty hard. There is also a point along the edge that's been knocked in some. But nothing too difficult to knock back out. I do have the freshly powder coated oil-pan skid plate so this won't happen again ;-) I will need to form up a new mounting flange to weld onto the pan first (if you look at the very-top of the picture, you'll see a couple little shards of metal on the pan that were once just like the mount in the bottom of the frame with the two bolts.)

The valve cover was not quite as clean (cleanable) as the pan, but certainly much better than the pan... I don't have a pre-picture of the pan or timing cover. But, I do have pre-pics of the valve cover (went in yesterday afternoon) and of the lifter cover and oil cap which went into the soup just now.

This is the pre-pic of the valve cover
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And the pre-pic of the lifter cover and oil cap
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More progress updates tomorrow! In the mean time, does anyone know of a replacement oil plug or what the thread is?

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Re: 1967 Family Patrol Project

Post by RiverPatrol »

Pretty amazing!
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Re: 1967 Family Patrol Project

Post by faux40 »

RiverPatrol wrote:Pretty amazing!
I know! I mean, what could be better? Leave it soak for a couple days to remove the rust, then toss some of the left over vinegar on your salad! ;-)
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