Speedometer gear connection&operation (early versus later)
Posted: Sat Oct 18, 2014 12:22 pm
HELP! My Patrol's speedometer doesn't work !
Faux40 did a great pictoral guide on how to refurbish your speedo guage (great if you ignore the pseudo-criminal odometer tampering, that is
):
http://www.60patrol.com/forum/viewtopic.php?f=23&t=2978
And there is another thread with great info about troubleshooting an inoperative speedo here:
http://www.60patrol.com/forum/viewtopic.php?f=4&t=2206
But there is another important aspect of the Patrol's speedometer operation, and that is the model year (and design) of your transfer case.
There is a difference in the design of the speedo output gear on early Patrol transfer cases, versus later style transfer cases; and this difference changes the behavior of the speedometer cable's operation.
On the early style TCases (seems like early 66 and older Tcases, which were most often painted Seafoam green from the factory), the location where the speedo cable connects to the speedo gear is on the front driveshaft output yoke near the two shifter rods, and the cable connects from over the top:
With this above style of speedo gear, the only way to spin the speedo cable is for the front driveshaft yoke to be turning. On early Patrols that had factory flanges on the front hubs, this was not an issue, because the flanged hubs would force the driveshaft to turn, which would spin the speedo gear (so even when the TCase was shifted to 2WD, the front driveshaft and speedo gear would still turn due to the hub flanges)
If you install free-wheeling locking hubs on a Patrol that has this early style TCase and speedo gear orientation, then the following test behaviors will be observed; assuming everything else (speedo guage, cable, etc) is in normal working order: I have confirmed all of these test conditions below using my green El Paso Patrol, which runs Warn hubs, and one of these early style TCases (from '63) and has this early style speedo gear connection:
1) When front hubs are unlocked and TCase shifted to 2wd = No front driveshaft turning, no speedo gear turning, no speedometer.
2) When front hubs are locked (or stock front flanges used instead of locking hubs) and TCase shifted to 2wd = Front driveshaft turning, speedo gear turning, speedometer works.
3) When front hubs are unlocked and Tcase shifted to 4wd= Front driveshaft turning, speedo gear turning, speedometer works.
4) When front hubs are locked, and TCase shifted to 4wd= REAL 4WD, front driveshaft turning, speedo gear turning, speedometer works.
Now, with the later style TCase (seems like mid 66- later, and more often associated with Blue transfer cases), the speedo gear comes off the BOTTOM of the front TCase output cone:
This is the best photo I have of this style, but right now the speedo gear is uninstalled (it's soaking in degreaser at the moment
)
Now, with this later style of TCase, the speedo gear is supposed to turn regardless of whether the front driveshaft is turning or not- So you can use locking hubs, 2wd, 4wd, etc, and the speedo cable should spin regardless. I have not been able to personally verify this behavior because this Patrol is still not yet road ready (I will verify it someday
), but I remember reading where RMPO had posted a lot of technical detail about these two different speedo gear styles in the ExPo thread about the 64 that he is restoring for his customer:
http://www.expeditionportal.com/forum/t ... ost1515481
So, in summary- If you want to use locking front hubs AND maintain normal speedo operation in 2wd/hubs unlocked mode, then a mid 66-later style (probably blue) transfer case is probably a better option for you...

Faux40 did a great pictoral guide on how to refurbish your speedo guage (great if you ignore the pseudo-criminal odometer tampering, that is
http://www.60patrol.com/forum/viewtopic.php?f=23&t=2978
And there is another thread with great info about troubleshooting an inoperative speedo here:
http://www.60patrol.com/forum/viewtopic.php?f=4&t=2206
But there is another important aspect of the Patrol's speedometer operation, and that is the model year (and design) of your transfer case.
There is a difference in the design of the speedo output gear on early Patrol transfer cases, versus later style transfer cases; and this difference changes the behavior of the speedometer cable's operation.
On the early style TCases (seems like early 66 and older Tcases, which were most often painted Seafoam green from the factory), the location where the speedo cable connects to the speedo gear is on the front driveshaft output yoke near the two shifter rods, and the cable connects from over the top:
With this above style of speedo gear, the only way to spin the speedo cable is for the front driveshaft yoke to be turning. On early Patrols that had factory flanges on the front hubs, this was not an issue, because the flanged hubs would force the driveshaft to turn, which would spin the speedo gear (so even when the TCase was shifted to 2WD, the front driveshaft and speedo gear would still turn due to the hub flanges)
If you install free-wheeling locking hubs on a Patrol that has this early style TCase and speedo gear orientation, then the following test behaviors will be observed; assuming everything else (speedo guage, cable, etc) is in normal working order: I have confirmed all of these test conditions below using my green El Paso Patrol, which runs Warn hubs, and one of these early style TCases (from '63) and has this early style speedo gear connection:
1) When front hubs are unlocked and TCase shifted to 2wd = No front driveshaft turning, no speedo gear turning, no speedometer.
2) When front hubs are locked (or stock front flanges used instead of locking hubs) and TCase shifted to 2wd = Front driveshaft turning, speedo gear turning, speedometer works.
3) When front hubs are unlocked and Tcase shifted to 4wd= Front driveshaft turning, speedo gear turning, speedometer works.
4) When front hubs are locked, and TCase shifted to 4wd= REAL 4WD, front driveshaft turning, speedo gear turning, speedometer works.
Now, with the later style TCase (seems like mid 66- later, and more often associated with Blue transfer cases), the speedo gear comes off the BOTTOM of the front TCase output cone:
This is the best photo I have of this style, but right now the speedo gear is uninstalled (it's soaking in degreaser at the moment
Now, with this later style of TCase, the speedo gear is supposed to turn regardless of whether the front driveshaft is turning or not- So you can use locking hubs, 2wd, 4wd, etc, and the speedo cable should spin regardless. I have not been able to personally verify this behavior because this Patrol is still not yet road ready (I will verify it someday
http://www.expeditionportal.com/forum/t ... ost1515481
So, in summary- If you want to use locking front hubs AND maintain normal speedo operation in 2wd/hubs unlocked mode, then a mid 66-later style (probably blue) transfer case is probably a better option for you...